Converting an existing greenhouse
You already control the climate. Now control the third dimension.
You have the structure, the buyers and the crew. What you do not have is more floor. Converting a bay to pods stacks production upward inside the footprint you are already heating, lighting and paying rent on.
Where you are now
We have heard this from every site like yours.
If none of this sounds like you, you probably do not need us — and we will tell you that on the call rather than sell you a system.
Yield per square foot has plateaued
Benches and troughs are a two-dimensional answer. Every additional pound means another square foot of floor you have to buy, build or lease.
Water and nutrient costs keep climbing
Flood-and-drain and NFT run wet. Anything the roots do not take is cost you already paid for.
Supply contracts want the same volume every week
Buyers do not care that your crop matures in waves. They want a pallet on Tuesday, every Tuesday.
What it becomes
What this site becomes.
108 sites where a bench held a fraction of that
Each tower is a vertical column of 108 growing spaces standing in a few square feet of the floor you already have.
Convert a bay, not the whole house
Start with one bay and one pod. Keep growing the way you always have in the rest of the range while you prove the numbers on the new one.
A closed loop, not a running tap
Mist the roots do not absorb is recaptured and returned to the pod tank. Up to 95% less water than soil, with nutrient dosing measured to the plant.
Every pod is its own recipe
A pod — one tank, its own pumps, sixteen to ninety-six towers — is dosed independently. One bay grows strawberries on one recipe while the next grows greens on another.
Staggered pods, level supply
Stagger plantings across pods and a crop that matures in waves becomes a pallet leaving every Tuesday. That is the thing your buyers are actually paying for.
No new structure, no new permit
Pods go into the bay you already have. Nothing gets built, nothing gets rezoned, nothing gets poured.
How the conversion runs
We design it and supply it. Your crew builds it.
No foundations, no soil, no heavy machinery. A conversion is plumbing and assembly against a drawing we make of your building.
We survey the site
Square footage, ceiling height, power, water source, drainage, floor condition and what is already standing in the way. Photographs and a walk-through, not a form.
We engineer the layout
Pod count, pod size, tank placement, manifold runs, tower spacing and the crop plan that fits your market. You get a drawing of your building with the Produce Factory in it.
We supply the system
Towers, tanks, pumps, manifolds, nozzles, sensors and the monitoring software — manufactured in America and shipped to a schedule you can plan a build around.
Your crew builds it
Your team or your contractor does the install, against our drawings and with our engineers on the phone. It is plumbing and assembly, not a construction project — no foundations, no heavy machinery, no soil.
We commission and train
We bring the system up, dial in the nutrient recipes per pod, and train whoever is going to run it. Then it is yours — and we are still on the phone.
Where sites like yours start
The Commercial system — 2–4 pods.
~48 towers, 5,184 growing sites. Fits inside an existing greenhouse bay. A pod is one central tank with its own pumps and its own nutrient recipe — so two to four crops at once.
- ✓Everything in Field Block
- ✓Each pod dosed independently — a different crop in every zone
- ✓Staggered harvests across pods for level weekly supply
- ✓Priority parts and remote diagnostics
The consult
Bring your site. We will bring the drawing.
Bring your bay dimensions, your current yield per square foot and your supply contracts. We will model what the same floor does with pods on it.
Thirty minutes, no slides, and an honest answer at the end of it — including “this site will not work,” if that is the honest answer.
Book a Grower ConsultNot what you have?
Industrial & Warehouse
It already has power, water and a roof. It is a farm that has not been told yet.
See the conversion →Working Farmland
You cannot out-acre the industrial farms. You can out-margin them.
See the conversion →Urban & Civic
A food desert is a logistics problem. Solve it with geography.
See the conversion →Find out what your square footage is actually worth.
A 30-minute grower consult. Bring your site, your crop and your buyers — we will tell you what it becomes as a Produce Factory, and whether the numbers work.